Best Sprayer for Polyurethane:Top 10 Picks and Expert Advice

As an Amazon Associate, I earn from qualifying purchases

When applying polyurethane coatings, having the right sprayer can make all the difference in achieving a flawless finish. Whether you’re a professional contractor or a DIY enthusiast, the quality of your polyurethane sprayer plays a critical role in the outcome of your project. In this comprehensive guide, we’ll introduce you to the best sprayers for polyurethane, provide detailed product specifications, and offer expert advice to help you make an informed decision. Let’s dive in!

Our Best 3 Choise Comparison

ImageProductDetails  Price
Graco-2Graco 17D889 TrueCoat 360 VSP Handheld Paint Sprayer         Type: Handheld
·        Sprayer Type: Airless
Maximum Capacity: 32 ounces
    Adjustable Pressure: Yes
        Nozzle Options: Included
Check Price
wagner 229 dollarWagner Spraytech 0529011 FLEXiO 570 Handheld HVLP Paint Sprayer        Type: Handheld HVLP
         Sprayer Type: HVLP
        Compatible Paint Types: Unthinned Latex
         Nozzle Options: spray Nozzle
Check Price
earlexEarlex 0HV6003PUS Spray Port 6003 HVLP Paint Sprayer        Type: HVLP
         Sprayer Type: Turbine
         Spray Gun: Pressure Feed Pro 8
        Turbine: 3-Stage
        Nozzle Options: HVLP
Check Price

Our Top 10 Picks

We understand that selecting the appropriate polyurethane sprayer can be overwhelming due to the numerous products available in the market. To make your decision easier, we’ve handpicked the top contenders that stand out in terms of performance, reliability, and value for money. Here are our top picks:

Graco 17D889 TrueCoat 360 VSP Handheld Paint Sprayer

Product Specs:

  • Type: Handheld
  • Sprayer Type: Airless
  • Maximum Capacity: 32 ounces
  • Adjustable Pressure: Yes
  • Nozzle Options: Included


  • Exceptional precision and control.
  • Versatile for various projects.
  • Easy to clean and maintain.
  • Adjustable pressure settings.
  • Consistent, professional-grade finish.


  • Slightly heavier compared to other handheld models.

Wagner Spraytech 0529011 FLEXiO 570 Handheld HVLP Paint Sprayer

Product Specs:

  • Type: Handheld HVLP
  • Sprayer Type: HVLP
  • Compatible Paint Types: Unthinned Latex
  • Nozzle Options: iSpray Nozzle


  • Suitable for latex paint.
  • Adjustable settings for different needs.
  • Lightweight and easy to maneuver.
  • Quick and easy cleanup.
  • Excellent for large surface areas.


  • Limited to latex paints.

Earlex 0HV6003PUS Spray Port 6003 HVLP Paint Sprayer

Product Specs:

  • Type: HVLP
  • Sprayer Type: Turbine
  • Spray Gun: Pressure Feed Pro 8
  • Turbine: 3-Stage
  • Nozzle Options: HVLP


  • Professional-grade results.
  • Ideal for fine finishing.
  • Adjustable spray patterns.
  • Suitable for various coatings.


  • Durable construction.

MYTOL Cordless Paint Sprayer

Product Specs:

  • Type: Cordless
  • Battery: 2*20V 2.0Ah
  • Power: 600W
  • Container Capacity: 800ml
  • Nozzle Options: 3 Copper Nozzles


  • Cordless convenience.
  • Versatile nozzle options.
  • High-powered for quick coverage.
  • Suitable for home and outdoor projects.
  • Ergonomic design for comfortable use.


  • Limited battery life for continuous use.

Wagner Spraytech 0580678 Control Pro 130 Power Tank Paint Sprayer

Product Specs:

  • Type: Airless
  • Maximum Pressure: 130 PSI
  • Overspray Reduction: High Efficiency
  • Capacity: 1.5 gallons


  • High efficiency with minimal overspray.
  • Suitable for large projects.
  • Professional results.
  • Easy setup and cleaning.
  • Durable construction.


  • Bulky design.

Graco Magnum 262805 X7 Cart Airless Paint Sprayer

Product Specs:

  • Type: Cart Airless
  • Maximum Pressure: 3000 PSI
  • Compatible Paint Types: Latex, Acrylics, and more
  • Hose Length: 25 feet


  • Powerful and versatile.
  • Ideal for a wide range of coatings.
  • Long hose for extended reach.
  • Easy to transport with cart design.
  • Durable construction.


  • Heavy and may require a two-person operation.

BATAVIA Paint Sprayer, 700W Power Electric Spray Paint Gun

Product Specs:

  • Type: Electric Spray Paint Gun
  • Power: 700W
  • Capacity: 1200ML
  • Nozzle Options: 4


  • Powerful electric spray gun.
  • Versatile nozzle options.
  • Suitable for various painting projects.
  • Easy to clean and maintain.
  • Affordable price point.


  • Limited to smaller-scale projects.

HomeRight C800971.A Super Finish Max HVLP Paint Sprayer

Product Specs:

  • Type: HVLP
  • Sprayer Type: Handheld
  • Suitable For: Countless Painting Projects
  • Nozzle Options: Included


  • Lightweight and easy to use.
  • Ideal for DIY enthusiasts.
  • Adjustable settings for different projects.
  • Precise control for detailed work.
  • Budget-friendly option.


  • Not suitable for large-scale projects.

Wagner Spraytech 520008 Control Painter HVLP Handheld Stain Painter

Product Specs:

  • Type: HVLP Handheld
  • Suitable For: Stains and Finishes
  • Nozzle Options: Included


  • Specifically designed for stains and finishes.
  • Lightweight and easy to maneuver.
  • Adjustable settings for control.
  • Excellent for woodworking projects.
  • Quick cleanup.


  • Limited to stains and finishes.

VEVOR Stand Airless Paint Sprayer

Product Specs:

  • Type: Stand Airless
  • Maximum Pressure: 2900 PSI
  • Power: 7/8HP 650W
  • Included Accessories: Extension Rod and Cleaning Kits


  • High-pressure performance.
  • Suitable for interior and exterior projects.
  • Comes with useful accessories.
  • Efficient and reliable.
  • Durable construction.


  • Bulky design for storage.

Scorecard of These Products

Before we delve into the specifics of each product, let’s take a moment to review our scorecard based on factors such as performance, versatility, ease of use, and value for money. This will help you narrow down your options and make an informed decision.

ProductPerformanceVersatilityEase of UseValue for Money
Graco 17D889 TrueCoat 360 VSP5/54/54/55/5
Wagner Spraytech 05290114/53/54/54/5
Earlex 0HV6003PUS Spray Port5/54/54/54/5
MYTOL Cordless Paint Sprayer4/54/54/54/5
Wagner Spraytech 05806785/54/54/55/5
Graco Magnum 262805 X7 Cart5/55/53/54/5
BATAVIA Paint Sprayer4/54/54/54/5
HomeRight C800971.A Super4/53/55/54/5
Wagner Spraytech 5200084/54/55/54/5
VEVOR Stand Airless Sprayer5/55/54/54/5

Now that you have an overview of our top picks and their respective ratings let’s explore why using a polyurethane sprayer is essential and how to choose the best one for your needs.

A Buying Guide to Polyurethane Spray Guns

Polyurethane coatings are renowned for their durability and protective qualities. They are commonly used on surfaces like wood, metal, and plastic to provide a tough, protective layer that resists wear, moisture, and chemicals. To achieve a smooth and even application of polyurethane, investing in the right spray gun is crucial.

Why Use Polyurethane Coatings?

Polyurethane coatings offer several advantages that make them a popular choice for protecting surfaces. These advantages include:

  • Durability: Polyurethane creates a robust barrier against physical damage, making it ideal for high-traffic areas.
  • Chemical Resistance: It can withstand exposure to various chemicals, making it suitable for industrial applications.
  • Moisture Resistance: Polyurethane’s water-resistant properties protect surfaces from moisture damage.
  • Enhanced Appearance: It adds a glossy finish that enhances the visual appeal of surfaces.
  • Quick Drying: Polyurethane dries relatively quickly, allowing for faster project completion.

How To Choose The Best Polyurethane Sprayer

When choosing a polyurethane sprayer, it’s important to take into account different factors to make sure it’s the right fit for your particular requirements. Here are the key aspects to keep in mind:

1. Type of Sprayer

There are different types of polyurethane sprayers, including handheld, HVLP (High Volume, Low Pressure), airless, and cordless models. Each type has its advantages, so choose one that aligns with your project requirements.

2. Sprayer Type

  • Handheld: Offers portability and ease of use for small to medium-sized projects.
  • HVLP: Known for their precision and fine finishing, making them ideal for detailed work.
  • Airless: Suitable for large-scale projects, thanks to their high-pressure output.
  • Cordless: Provides flexibility without the hassle of cords, making them perfect for outdoor projects.

3. Compatibility with Coatings

Ensure the sprayer is compatible with polyurethane coatings. Some models are designed specifically for fixed types of paints or finishes.

4. Adjustability

Look for a sprayer with adjustable settings for pressure, spray pattern, and flow control. This versatility allows you to tailor the sprayer to your specific project.

5. Capacity

Consider the container or tank size to determine how often you’ll need to refill. A larger capacity is preferable for extensive projects.

6. Nozzle Options

Sprayers with multiple nozzle options give you more control over the spray pattern, allowing you to gain different finishes.

7. Ease of Cleaning

Efficient cleanup is essential to maintain your sprayer’s longevity. Choose models that are easy to disassemble and clean.

How To Use a Polyurethane Sprayer

Now that you’ve chosen the right polyurethane sprayer let’s walk through the process of using it effectively for various projects. We’ll start with a step-by-step guide on how to spray kitchen cabinets with primer, a common application for polyurethane coatings.

What You Will Need to Follow This Tutorial

Before you begin, gather the following supplies:

  • Polyurethane sprayer
  • Primer suitable for cabinets
  • Painter’s tape
  • Sanding materials (sandpaper or sanding block)
  • Drop cloths or plastic sheets
  • Safety gear (goggles, gloves, mask)
  • Cabinet hardware removal tools

How To Thin Polyurethane for a Paint Sprayer

In some cases, you may need to thin polyurethane to achieve the desired consistency for your sprayer. Here’s how to do it:

  1. Read the Instructions: Refer to the manufacturer’s instructions for the polyurethane you’re using to determine the recommended thinning ratio.
  2. Prepare a Container: Use a clean, empty container to mix the polyurethane and thinner. Make sure it’s large enough to accommodate the volume you need.
  3. Pour Polyurethane: Pour the desired amount of polyurethane into the container.
  4. Add Thinner: Gradually add the recommended thinner to the polyurethane, following the manufacturer’s guidelines. Stir the mixture thoroughly to ensure even blending.
  5. Check Consistency: Test the thinned polyurethane’s consistency by running it through your sprayer. If it sprays evenly without clogs or splatters, it’s ready to use. If not, adjust the thinning ratio as needed.

How To Mix a Base Coat

A base coat serves as the foundation for your polyurethane finish. Follow these steps to mix a base coat:

  1. Choose the Base Color: Select the base color that complements your project. Ensure it’s compatible with polyurethane.
  2. Prepare the Sprayer: Clean your sprayer thoroughly if you’ve used it previously. Ensure it’s free of any residue.
  3. Pour Paint: Pour the chosen base color into the sprayer’s container.
  4. Adjust Settings: Set the sprayer’s pressure and nozzle to achieve the desired spray pattern.
  5. Spray the Base Coat: Apply an even layer of the base coat to your surface. Keep a consistent distance from the surface to avoid uneven coverage.

How to Prepare Additional Coats

Depending on the required finish, you may need to apply multiple coats of polyurethane. Here’s how to prepare and apply additional coats:

  1. Sand Between Coats: After allowing each coat to dry, gently sand the surface with fine-grit sandpaper to ensure proper adhesion.
  2. Clean the Sprayer: Clean your sprayer thoroughly between coats to prevent clogs.
  3. Apply Subsequent Coats: Apply additional coats of polyurethane, allowing sufficient drying time between each coat.
  4. Inspect and Repeat: After each coat, inspect the surface for imperfections. If necessary, repeat the sanding and coating process until you achieve the desired finish.

How To Prime Polyurethane Wood Finishes

Priming is a crucial step in achieving a professional-quality polyurethane finish on wood. Follow these steps to prime your wood surfaces effectively:

  1. Prepare the Surface: Ensure the wood surface is clean, dry, and free of any dust or debris.
  2. Tape and Protect: Use painter’s tape to protect any areas you don’t want to prime.
  3. Choose a Suitable Primer: Select a high-quality wood primer that is compatible with polyurethane coatings.
  4. Spray the Primer: Load your polyurethane sprayer with the chosen wood primer. Follow the sprayer’s instructions for pressure and nozzle settings.
  5. Apply Evenly: Spray an even coat of primer onto the wood surface, holding the sprayer at a consistent distance. Make sure the primer is fully dry before adding any polyurethane.


Using a polyurethane sprayer requires attention to detail and proper technique. Here’s a general process to guide you through your project:

  1. Preparation: Clean and prepare the surface thoroughly. Remove any hardware or obstacles.
  2. Thinning (if necessary): Thin the polyurethane according to manufacturer guidelines.
  3. Mixing: Mix the base coat if needed and ensure your sprayer is clean.
  4. Priming: Apply a primer coat if working with wood surfaces.
  5. Spraying: Spray the polyurethane in even, overlapping passes. Maintain a steady pace and distance from the surface.
  6. Drying Time: Allow each coat to dry according to the manufacturer’s recommendations.
  7. Sanding (between coats): Sand between coats for a smooth finish.
  8. Repeat: Apply additional coats as needed until you achieve the desired result.

The Advantages of Polyurethane Sprayer

Investing in a high-quality polyurethane sprayer offers several advantages:

  • Precision: Achieve precise and even coverage, even on intricate surfaces.
  • Time Efficiency: Complete projects faster with efficient spray application.
  • Cost Savings: Reduce material wastage compared to traditional brush or roller application.
  • Professional Results: Attain a professional finish, whether you’re a DIY enthusiast or a contractor.
  • Versatility: Adapt to various project sizes and coatings with adjustable settings.

How We Chose Products

Our selection process for the top polyurethane sprayers was rigorous and comprehensive. We considered various factors, including product specifications, user reviews, expert opinions, and industry reputation. The products listed in our top picks represent a huge range of options to serve to several project needs.

Buyer’s Guide – What to Consider?

When choosing the best polyurethane sprayer for your specific requirements, consider the following factors:

  • Project Type: Determine the scale and nature of your projects to select the most suitable sprayer type.
  • Coating Compatibility: Ensure the sprayer can handle the type of polyurethane coatings you intend to use.
  • Adjustability: Look for models with adjustable settings to customize your spraying experience.
  • Capacity: Choose a sprayer with an appropriate container size based on your project’s size.
  • Nozzle Options: Opt for sprayers with multiple nozzle options for versatility.
  • Ease of Cleaning: Efficient cleanup ensures the longevity of your sprayer.

How Did We Test The Products?

Our testing process involved hands-on evaluation of each product’s performance in various real-world scenarios. We assessed factors such as spray quality, ease of use, durability, and user feedback. Additionally, we conducted thorough cleaning and maintenance checks to evaluate long-term usability.

Our Verdicts

After extensive testing and analysis, we can confidently present our verdicts on the top polyurethane sprayers:

  • Graco 17D889 TrueCoat 360 VSP: An excellent all-rounder, offering precision and versatility for a wide range of projects.
  • Wagner Spraytech 0529011 FLEXiO 570: Ideal for latex paints, providing quick and efficient coverage.
  • Earlex 0HV6003PUS Spray Port 6003: The go-to choice for fine finishing and professional-grade results.
  • MYTOL Cordless Paint Sprayer: A convenient cordless option for both indoor and outdoor projects.
  • Wagner Spraytech 0580678 Control Pro 130: High efficiency and minimal overspray make it a top choice for large projects.
  • Graco Magnum 262805 X7 Cart: Powerful and versatile, suitable for a wide range of coatings.
  • BATAVIA Paint Sprayer: A budget-friendly option with multiple nozzle choices for various projects.
  • HomeRight C800971.A Super Finish Max: Ideal for DIY enthusiasts looking for a user-friendly sprayer.
  • Wagner Spraytech 520008 Control Painter HVLP: Specifically designed for stains and finishes, making it perfect for woodworking projects.
  • VEVOR Stand Airless Paint Sprayer: Offers high-pressure performance for interior and exterior projects.


Q1: Can I use any polyurethane with these sprayers? A1: It’s essential to check the compatibility of your polyurethane with the sprayer you choose. Certain models are created with the intention of using them for particular kinds of coatings.

Q2: How do I clean my polyurethane sprayer after use? A2: Refer to the manufacturer’s cleaning instructions for your specific sprayer. Generally, thorough disassembly and cleaning with the appropriate solvents are recommended.

Q3: Can I use these sprayers for outdoor projects? A3: Yes, several of our top picks, including cordless and airless models, are suitable for outdoor projects.

Q4: Do I need to thin polyurethane for all sprayers? A4: Not necessarily. Thinning requirements vary based on the type of sprayer and the specific polyurethane product you’re using. Always follow the manufacturer’s recommendations.

Q5: Are these sprayers suitable for beginners? A5: Some of the sprayers on our list, like the HomeRight C800971.A Super Finish Max is beginner-friendly and ideal for DIY enthusiasts.

In conclusion, choosing the best sprayer for polyurethane depends on your certain needs and project requirements. Our picks of these products cover a wide range of options, ensuring there’s a perfect match for everyone, from professionals to DIYers. With the right sprayer and proper technique, you can achieve stunning, long-lasting results in your polyurethane projects.

Leave a Reply

Your email address will not be published. Required fields are marked *